SH-800PC Automatic Folder Gluer
Specification
| Model |
SH-800PC |
| Suitable paper |
200-650 g / m² card paper cardboard, E,F,N Corrugated board. |
| Box type |
Standard: Straight line, crash-lock bottom, double sides box,optional for 4/6 corner box,CD box |
| Feeding way |
Automatic continuous paper feeding. |
| Glue type |
Solute style |
| Max. speed |
400m/min |
| Power |
32KW,AC220V/380V |
| Weight |
8.5T |
| Dimension |
18800mm*1650mm*1800mm(L*W*H) |
| Inching speed |
40m/min |
| Compressed air |
6 bar |
| Air compressor capacity |
10m³ |
1. Cameras with higher performance
A variety of treatment ways to meet the full printing artwork inspection, which inclcalledudes printing, concave and convex, gold stamping, holographic, Varnish, and other defects.
(1)Shading deviation
(2)Gold stamping lacking
(3)Concave deviation
(4)Varnish deviation
2. Inspection system configuration
According to the printing artwork, the inspection system adopts a modular design. Each part of the inspection section is mainly to set the inspection function of all kinds of defects, customer can choose corresponding modules for the inspection according to their own products printing artwork character.
3. Camera type and function
(1)Camera type: Printing bronzing inspection station 4K color camera
Inspection defect types: Hickl, color difference, white point, missing print, overprinting deviation, blade line and die-cutting deviation, font missing, bronzing and hot silver missing, bronzing and hot silver deviation, etc.
(2) Camera type: QR Code and Verification Code Inspection Station 8K Black and White Camera
Inspection defect types: Variable information identification, error code, re-code, no code, etc
(3) Camera type: Concavoconvex Vanish Inspection Station 8KBlack and White Camera
Inspection defect types: Concavoconvex deviation, indentation deviation, laminating wrinkle, laminating scratch, paper wrinkle, vanish defeat, etc
(4) Camera type: Option for cosmetics inspection with the third camera for the box back inspection
Inspection defect types: White to int, missing print, font missing, spot, insect.
Main Feature
1. Adopts the mode of integrating Automatic debug inspection, folding, and gluing into one. and the entire machine uses a hanging structure which can improve the production efficiency, ensuring the quality of the finished box in high-speed running.
2. By selecting and matching different working ways, it can realize the inspection of missing printing, white dots, color differences, and font defects.
3. Powerful detection algorithm, adapting to different customer requirements for quality. Easy operation, inspection parameters can be saved and called again, and it can be completed in a few seconds.
4. Equipped with a full-color touch screen monitor system, the main machine and conveyor can control the speed automatically and trace the parameter setting system synchronistically.
5. Equipped with mobile adjustment for each plate, elaborate screw rod design, easy and fast operation by one single person, high efficiency.
6. High-efficiency speed conversion and powerful electric motor, Equipped with a strong belt for power transmission, high efficiency, low voice, easy maintenance, and economic benefit.
7. Standard pre-folding, double sides, and lock bottom folding, elaborate design, easy and fast operation.
8. The lower glue tank is equipped with a unique design for a special box (Option unit: hot&cold automatic giving system.
9. The press folding and conveyor are equipped with an adjustive pressure design for special products and a set of unique soft belts for average pressure to ensure the perfect Quality.
10. Photo-electric count, viable total and quantitative count, equipped with kickboard identification equipment.
Partial Mechanism Function Description
Automatic debug section
Use image display cameras for an accurate data collection system, the whole machine can position the width and direction automatically according to the size of the product.equipped with memory control system,stores and remembers the positioning of different products,maximum 600 records can be stored in the system,convenient recall the same products for machine set up, greatly reduced set-up times.
Feeder
- Independently motorized friction feeder with variable speed
- Adjustable vibration motor
- Side feed gates fully adjustable to the width of the blank
- Two adjustable front feed knives
Aligner section
Independent section with an unparallel lower carrier that guides the box to a parallel handrail that allows a perfect blank alignment.
Inspection section and waste excluding section
- Equipped with professional camera and lens, accurate and stable in high speed running
- Adopted with vacuum suction theory, ensuring the smooth delivery of carton box, also featuring with low power, low noise and energy saving
- Easy operation, inspection parameters can be saved and call again, only several seconds needed.
- Multiple air nozzle combination, air nozzle position can be adjusted according to the box type; Non - contact waste removal to avoid the box secondary damage.
- Independent waste collection device, easy and convenient to collect the waste
Camera type and function
Camera type 1: Printing bronzing inspection station 4K color camera
Inspection defect types: Hickl, color difference, white point, missing print,overprinting deviation,blade line and die cutting deviation, font missing, bronzing and hot silver missing, bronzing and hot silver deviation etc.
Camera type 2: QR Code and Verification Code Inspection Station 8K Black and White Camera
Inspection defect types: Variable information identification, error code, re-code, no code etc
Camera type 3: Concavoconvex Vanish Inspection Station 8KBlack and White Camera
Inspection defect types: Concavoconvex deviation, indentation deviation, laminating wrinkle, laminating scratch,paper wrinkle, vanish defeat etc
Camera type 4: Option for cosmetics inspection with the third camera for box back inspection
Inspection defect types: White point,missing print,font missing, spot, insect.
A variety of treatment way to meet the full printing artwork inspection,which including printing, concave and convex,gold stamping, holographic, Varnish and other defects.
(1)Shading deviation
(2)Gold stamping lacking
(3)Concave deviation
(4)Varnish deviation
Pre-folding section
- Plates transportation (left 180º, right 135º), especially for the boxes' need to run on automatic packing flow line.
- Can be upgraded for 4/6 corner box, servo control back system.
Bottom hook section
- The bottom hook is equipped with a high-speed edge grinding machine and equipped with air suction and dust removal.
- Unique design for upper and lower glue tank and matching products (optional for cold and hot glue automatic spraying system).
Final folding section
- Lengthening this folding part to meet the long box folding requirements, such as LED box.
- The upper and lower belt was driven by motor for smooth box transportation.
Output section
- The upper and lower carriers separately, which is conducive to adjust the length separately.
- Equipped with belt tension automatic control system.
Conveyor(4.6m)
- The speed of the delivery pressure part can be adjusted automatically or manually according to the speed of the host machine.
- The pneumatic adjustment of pressure,effective to facilitate the box paste.
- Depending on the length of the box ,the output pressure part can move back and forth.
Basic Mechanism Description
1.Feeder:
(1)Independent motor frequency control
(2)Japan NITTA feeder belt (one set/ 8 pieces)
(3)Vibration system (one set)
2.Pre-folding section:
(1)Left 1st indentation line 180° pre-folding, right 3rd indentation pre-folding.
(2)Imported transfer folding belt(One set/10 pieces)
(3)Special presser foot
3.Bottom hook section:
(1)Imported transfer belt (One set/ 8 pieces)
(2)Special presser foot
(3)Lock bottom accessories (4 sets)
4. Down glue tank:
(1)Down glue tank (left & right)
(2)Stable at high speed, without glue throwing and leakage.
(3)Glue wheel knurling treatment (10mm).
5. Final folding section:
(1)Final folding electric shift plate.
(2)Imported transfer folding belt(One set/ 8 pieces)
(3) Special plastic steel bearing pedestal.
6. Compression section:
(1)Photoelectric quantitative count.
(2)Pneumatic mechanical kicker counter.
(3)Japan NITTA transfer folding belt (one set/4 pieces)
7. Conveyor:
(1)Frequency control, linking with main machine.
(2)4.6 m long, one point pressure adjustment mechanism, with wide pressure range,
even pressure of each part.
8.Electrical system:
(1)Low voltage apparatus: AC relays, button, intermediate relay, fuse all are from French.
(2)Converter is from Taiwan Delta.
(3)PLC and touch screen of human machine interface are from Taiwan Delta.
9. Others:
(1)Buyer autonomous the above air compressor.
Service
Sinhosun give our heartfelt thanks for your choosing of our products, service is our core. Our "lifetime worry-free service" covering the whole life cycle of equipment from service efficiency, service speed, maintenance cost and quality standard, and realize a customer-oriented value chain.
Pre-sale
According to your requirements and the providing box sample specification , our sale person will provide professional technical consultation services, and develop relevant solutions, and providing the performance and characteristics of products, etc.. In the early stage, sale person will communicate with you, ensure the models and specification of the equipment. Also we can custom machine for your special requirements, providing you a satisfactory reasonable production line.
After-sales
1. Establish one machine and one record management system
Our company implements the whole-process tracking management system from the factory to the useful lifespan of the products. Archiving management including the product name, specification model, factory number, date and user information , also including product acceptance registration, product assembly, the factory state, installation, customer situation, training, warranty and maintenance period of technology, quality records, and product transfer track records, etc, to ensure the quality security work of each sold equipment .
2. One-year warranty and lifetime service
From the day of equipment acceptance, we will provide free parts replacement services to you during warrant period, the freight of parts will be borne by buyer.
After one-year warranty, if your equipment failure, we will provide technical assistance, and provide you with paid maintenance services, including fault maintenance, replacement of the original factory parts.
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