SINHOSUN HIGHLY AUTOMATED FOLDER GLUER LINE
Function and Profile
Except for the folder gluer, The whole production line consists of 7 parts-Automatic Pile Feeder, Automatic Stacker, Automated Boxing Machine, Packing Case Unfolding Machine, Packing Case Sealing Machine, Packing Case Strapping Machine, and Packing Case Palletizing Machine. This production line can fully automatize the folding gluing process, from product feeding to final packing, the whole line needs only one operator. It can highly reduce labor costs and improve production efficiency for all printing plants.
Machine positioning and applicable product range
Aiming at the overall intelligent trend of the industry, it saves labor and improves production efficiency. For all kinds of production of daily chemical packaging, cosmetic packaging, pharmaceutical packaging,etc.
It is suitable for most cardboard packaging production on the market.
Machine characteristics
| Efficient carton box folding gluing production requires full coordination of the front and rear ends, but at present, manual connection is required from paper feeding to finished products' stacking. |
| By patented core technology, Sinhosun automatic intelligent folder gluer production line realizes the whole process automation from feeding to palletizing. |
| Manipulator automatic feeding, through intelligent high-speed folder gluer, packing case unfolding, products packing into packing cases, packing case sealing and banding, online coding, automatic palletizing, these full processes make the whole line automatic. |
| Applicable Folding Gluing Machine Model:Below 800 sizes; Max Speed Of Folding Gluing Machine:400m/min |
| The Whole Machine Power:10KW Realise automatic production. |
| Each part is modularized, the debugging of each part is easy and will not affect the simultaneous debugging of the folder gluer, so the whole production line can perfectly match the speed of folder gluer machine. |
| Each part is compatible, for any part that order with small qty or product couldn't be proceed on, it can be stopped and will not affect the normal manual assistance process. |
| Each part is flexible, even the whole production line not running, each part like Box Unpacking, Box Sealing & Bundling and Box Palletizing can be operated independently in factory daily production. |
| Each part can do the contribution to upgrade the factory's automation level from the manual working to mechanical processing, and does not occupy additional plant area. |
Partial Mechanism Function Description
| Maximum Palletizing Size |
1000 ×1000 mm |
| Robotic Arm Clamping Thickness |
150 ~ 200 mm |
| Maximum Palletizing Height |
1000 mm |
| Maximum Single Product Size |
400 × 400 mm |
| Minimum Single Product Size |
100 × 100 mm |
| Overall Power |
1.5kw |
| Pressure |
8bar |
| Overall Weight |
420kg |
| Overall Dimension (L*H*W) |
2500 ×2000 ×2900 mm |
- Improve the automation of the post-press processing, can be cooperated with folding gluing machine, window patching machine, quality inspection machine, etc., Replace manual feeding work.
- The fuselage adopts the gantry structure, which makes the machine more stable;
- Automatic manipulator controlled by reversible reduction motor, pneumatic clamping, improve product transportation efficiency; - Reduce labor costs and improve production efficiency;
- Servo motor driven, can ensure the machine positioning accuracy and running accuracy, low failure rate;
- PLC program control, easy to operate, safe and reliable;
| Folded Product Collecting Width |
100 ~ 450 mm |
| Folded Product Collecting Length |
100 ~ 500 mm |
| Overall Dimension (L*H*W) |
3550 ×2000 ×1350 mm |
| Overall Power |
≈ 1 Kw |
| Overall Weight |
≈ 0.6 T |
| Voltage |
220 V 3ph |
| Compressed Air |
1 bar |
- Independent motor driven, can linkage with any brand folder gluer
- Manual/Automatic dual mode. Automatic mode can coordinate with folder gluel automatically no need adjustment
- Horizontal delivery platform can be electrically adjusted to fit different size boxes
| Packing Box Length |
300 ~ 600 mm |
| Packing Box Width |
160 ~ 500 mm |
| Manipulator Clamping Width (2 opinions available) |
Narrow Opinion: 200 ~ 450 mm |
| Wide Opinion: 350 ~ 600 mm |
| Max Collecting Speed |
3 Times/Minute |
| Voltage |
380 V 50 Hz 3 ph |
| Overall Power |
2.5 KW |
| Overall Dimension (L*H*W) |
3500 ×1500 ×3000 mm |
| Clamping Folded Product Width |
120 ~ 350 mm |
| Clamping Folded Product Length |
80 ~ 350 mm |
- PLC interface control, easy operation and simple debugging.
- Manipulator clamps folded product automatically and places the shelf paper at the same time.
- Manipulator fixture is with special treatment, will not produce scratches and damage to all kinds of special surface printing processing products, such as: reverse UV, touch film,etc.
| Packing Box Length |
280 ~ 500 mm |
| Packing Box Width |
160 ~ 500 mm |
| Packing Box Height |
160 ~ 600 mm |
| Box UnPacking Speed |
6 ~ 10 boxes/min |
| Suitable Tape Specifications |
45 ~ 60 mm |
| Air Supply |
6 kg/cm³ |
| Voltage |
220V 50Hz |
| Working Platform Height |
630 mm |
- Simple operation, easy adjustment, and no damage to the packing case.
- The whole machine adopts CAM continuous system, the mechanical operation is accurate, stable and durable.
- Carton storage section adopts horizontal, can be replenished at any time.
| Packing Box Length |
200 ~ 600mm |
| Packing Box Width |
150 ~ 500mm |
| Packing Box Height |
180 ~ 500mm |
| Sealing Machine Air Supply |
6 kg/cm³ |
| Height of Sealing Platform |
450mm |
| Size of Strapping Platform |
800*600 mm |
| Box Sealing Speed |
18 Meters/Min |
| Strapping Speed |
30 pcs/Min |
| Suitable Strapping Tape Size |
Width: 9-15(±1)mm Thickness: 0.55-1.0(±0.1)mm |
| Suitable Tape Specifications |
45 ~ 60 mm |
| Bundle Weight Up To |
80kg |
| Voltage |
380v 50Hz |
- Assembly line work, high degree of automation.
- Simple operation and convenient installation.
- With optional code printing section
- Strong compression force on strapping machine, tooth shape structure adhesion, high strength cutting knife, good performance, long life
| Packing Case Length |
300 ~ 600 mm |
| Packing Case Width |
160 ~ 500 mm |
| Palletizing Size |
1300 ×1200 mm |
| Machine Speed |
4 Times/Min |
| Voltage |
380v50Hz |
| Overall Power |
2 KW |
| Overall Dimension |
3300 ×2050 ×2400 mm |
- Full automation, PLC interface is easy to operate, simple debugging, user friendly.
- The machine body adopts gantry structure, stable and fast speed.
- Using irregular layout palletizing, which make the packing boxes orderly and stable.
Service
Sinhosun give our heartfelt thanks for your choosing of our products, service is our core. Our "lifetime worry-free service" covering the whole life cycle of equipment from service efficiency, service speed, maintenance cost and quality standard, and realize a customer-oriented value chain.
Pre-sale
According to your requirements and the providing box sample specification , our sale person will provide professional technical consultation services, and develop relevant solutions, and providing the performance and characteristics of products, etc.. In the early stage, sale person will communicate with you, ensure the models and specification of the equipment. Also we can custom machine for your special requirements, providing you a satisfactory reasonable production line.
After-sales
1. Establish one machine and one record management system
Our company implements the whole-process tracking management system from the factory to the useful lifespan of the products. Archiving management including the product name, specification model, factory number, date and user information , also including product acceptance registration, product assembly, the factory state, installation, customer situation, training, warranty and maintenance period of technology, quality records, and product transfer track records, etc, to ensure the quality security work of each sold equipment .
2. One-year warranty and lifetime service
From the day of equipment acceptance, we will provide free parts replacement services to you during warrant period, the freight of parts will be borne by buyer.
After one-year warranty, if your equipment failure, we will provide technical assistance, and provide you with paid maintenance services, including fault maintenance, replacement of the original factory parts.
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